The Construction of Space Shuttle Launch Complex 39-B

A very personal and technical written and photographic history, by James MacLaren.


Page 71: Orbiter Access Arm, Prelift Work in Flame Trench.

Pad B Stories - Table of Contents

Image 129. At Space Shuttle Launch Complex 39-B, Kennedy Space Center, Florida, preparatory work on the Orbiter Access Arm (OAA) is in progress, prior to it being hung on the tower. The OAA is sitting on metal support stanchions, down in the bottom of the Flame Trench, north of the Flame Deflector. This is the same location that work on the GOX Arm was done, prior to it getting lifted. From here, it's pretty straightforward crane work to pick it up and place it on the Pad Deck, where the final preparations will be completed, immediately prior to lifting the Arm, and hanging it on Side 1 of the FSS at elevation 200'-0”. At the time this photograph was taken, no sensible structural work was being done on the Arm, and instead, it was all Electrical and Mechanical trades work. The Environmental Chamber (also known as the ”White Room”) has yet to be attached to the far end of the arm, opposite along its length, away from the Hinges, which attach directly to the Strongback on the FSS, and which can be seen in the lower left portion of this image. Photo by James MacLaren.
And now we'll do the Orbiter Access Arm. The OAA. Which is what it was invariably referred to at all times, out on the Pad.

Here it is on 79K24048 sheet M-326 in general arrangement isometric view, with the RSS in its mated position (with part of the RCS Room, which it tucked in underneath with very little room to spare, shown in cutaway view, so you can see the whole thing).

And once again, as ever, with 79K24048, you get this great big F-size drawing, and the miserable fucks fill the whole thing up with white space, crabbing the item of interest down to a laughably-reduced size, causing it to render with a truly-crummy lack of detail, and ya know, sometimes it occurs to me that somewhere in a PRC/BRPH back room someplace, there was a guy, and this guy's job was to measure lines.

Because, at some point, the fucked-up metrics people (who, do not get me wrong, are vitally inportant in the business world, but who also tend to get put in positions they've got no proper justification for being in), exercised their snipsnipsnip cost-cutting ways, and when they wind up where they don't belong, stupid things invariably result, that not only fail to save the corporation sensible money, but actually cost money, because other divisions of that same corporation wind up spending more money, more than ever got "saved", filling in the voids created by the snipsnipsnip cost-cutting metrics idiots, farther down the road, with significant and substantial work (direct, indirect, legal, younameit) that would never have had to be done, if only the original engineering was half worth a shit. Sigh.

And if you doubt these words of mine, maybe go have yourself a nice close look at the story of the Boeing Corporation, or maybe the General Electric Corporation before them, or any number of other outfits that got well and truly fucked over by thier own executive "leadership," to find out what happens when the moneyguys completely lose sight of what the goddamned company is supposed to be doing in the first place.

Boeing, in particular, is a laughably-egregious example of this very thing, except that it's not laughable at all, because people get killed before the place goes bankrupt, even as the Golden Parachutes flutter softly to the ground from High Places, and as I write these words, right now, fucked-up Boeing has left a pair of astronauts stranded in space, because their goddamned worthless fucking Starliner space capsule (which I've talked about before, and which was bad then, and remains bad now) was deemed unfit by NASA (who is the customer, and who pays the money for the product) to bring them back home safely following their very first crewed flight test of the damnable thing.

And I'd bet good money that somewhere along the way, some genius in the PRC/BRPH Metrics World went the extra mile and actually produced a ledger sheet demonstrating how they had managed to derive the cost, per running inch of line, for every line on every drawing the place had ever made in all of its existence. And then they proudly showed the results of their going the extra mile to somebody up above, who promptly issued an outraged edict, and the result of that edict was that all lines, on all drawings, thenceforth, got... shortened, and the only way to do a thing like that is to draw everything smaller, and...

Ya know, I'll bet that's exactly what happened, among all the other crimes and insults that 79K24048 is so very-well endowed with.

Which means that somewhere, there was a guy, and our Somewhere Guy's job was to measure lines, and woe unto those who's lot in life it was, to receive attention from... Line Guy.

Buncha goddamned fucking bullshit is what it is, and it's all it will ever be. Avaricious Idiots In Charge. What a great idea! Let's do it now!

Feh.

Ok, where were we?

Oh yeah, the Lift.

This is not the last substantial Lift that we're going to have photographs of, but it's the last Arm that got lifted. After this was hung, there were no more arms. OMBUU, GOX, IAA, OAA, and that's it, that's all you get.

And what you're seeing in the image above these words, is the work that had to be done on it, prior to it getting hung on the tower, and when you look at the image, you'll see that the Environmental Chamber, the White Room which the flight crew gets their final preps in, prior to crawling through the hatch into the Vehicle, has not yet been attached to the end of the Arm.

This particular image is not properly a part of the Lift, so I've broken it out out into its own separate Page, kind of like what I did with a couple of the IAA Lift photographs.

And you're seeing the OAA in the photograph, down in the bottom of the Flame Trench, north of the Flame Deflector, because that was an excellent place for doing the pre-Lift work that had to be completed ahead of time, but not too far ahead of time. Same deal exactly as with the GOX Arm.

And as with the GOX Arm, it had a Hinge Positioning Template to properly align the Hinges, plumb, square, and true, which also means they're going to be very much properly coplanar, so as the Hinge Connection Plates, and all the bolt-holes in them, would exactly match the corresponding set of Bolt Holes in the OAA Strongback, and we met the GOX Arm Hinge Positioning Template back on Page 66 via my marked-up version of 79K24048 sheet M-351, and we're gonna get a look at the OAA's version of this drawing here in a bit, ok? The Strongback for the OAA had been put on the FSS by Wilhoit, way back in 1979, or maybe even 1978, well before I ever first laid eyes on the place.

So. With the Strongback having been put on the tower literal years before, the only thing they had left that was adjustable, to make sure it was all properly aligned, was the OAA itself, and in our photograph above, you can see them doing exactly that, and you may further verify the Strongback as having long-since been hung on the FSS by looking at a marked-up version of Image 003, which you first saw back on Page 4, and which is the FIRST photograph I took out there, on the sly, before I ever had a camera permit, standing in the parking lot next to the Sheffield Steel field trailer.

And unlike the IAA, which we just saw getting bolted-up on Page 69, the allowances for typical ironworker "beatin and bangin" to brute-force reluctant things into submission, putting them where they belong whether they want to go there or not, are quite a bit more stringent with our OAA, so we're really gonna have to be damn good and sure about it, before we Lift it, because once it's up there, we're gonna have NASA QC breathing down our necks, and they're going to be more than just a little bit disinclined to let us go at it with torches and main force, to get the miserable fucking thing to go.

Additionally, the Orbiter Access Arm itself was significantly different from the GOX Arm (and all of the other Arms on the original LUT from whence it came), in multiple differing ways, and the OAA Hinges themselves, were distinct from all the rest of the Hinges, with a distinct and very different outward appearance, and for that reason, the alignment and temporary support hardware which was required to lift the Arm into place, was completely different.

79K24048 sheet M-195 (just as bad for visualizing this as it's 79K24048 GOX Arm counterpart, M-351, which you were just shown) gives us a sort of a look at things. Sort of.

And as also with the GOX Arm, and the Intertank Access Arm, alas, I do not have a set of proper drawings for this thing.

79K24048 hung it on the tower, but did not fabricate it, so we'll just have to do without, unless and until that set of drawings somehow falls out of the sky directly into my lap, as has so much else with me telling this tale.

I appear to be some kind of magnet for stuff like that, but unfortunately, I'm not the very best magnet, and not everything gets picked up by our not-the-very-best magnet.

We'll start with the very-best 79K24048 overview drawing I've got for the OAA, and it's not the most wonderful thing in all the world, but for the purposes of referring back and forth with Image 129 above these words, it's at least a starting point. Of sorts. We did actually use this drawing, to hang the Arm, so it can't be that bad, can it? Hmm... maybe don't ask, ok? Leave well enough alone.

So here's 79K24048 sheet M-327, bare, except for the standard rectification work required to get all the subject-matter (as opposed to things like the border or title block) of the drawing as reasonably square and true as I could, without resorting to outright fabrications, be they manual, or be they AI. And I guess I may as well take this moment to advise you that AI (artificial intelligence) is NEVER going to be allowed to raise its ugly head around anthing you see which has my own name on it. That shit's gonna get out of hand, and it's gonna happen faster, and worse, than anybody can imagine, and not only do I want no part of it, it's also not in keeping with the spirit of this stuff, which was all done by hand, originally, and so it shall remain, today. And tomorrow, too. And of course I drop that little tidbit into the narrative today, October 11, 2024, by way of leaving a few signposts along the way here and there as I write this thing, telling the story of telling the story, to give context for those future people who might need it.

Above and beyond the White Room not being on the end of the Arm in our photograph, there are other differences, and for that, we might want to look at extracts from the old Apollo drawings for the LUT Swing Arms on Drawing Package 79K30000, which was created in the early 1980's for the demolition of the last LUT, and see what they reused from Original Apollo Equipment, to create their nice new Space Shuttle Orbiter Access Arm.

So here's a rectified (but otherwise bare) 79K30000 sheet 62, (which we glanced at, back on Page 66, but no more than that) Demolition And Stripping Of Mobile Launcher No. 1 (ML-1), Command Module Service Arm, and you take one look at this thing, and then look back at 79K24048 sheet M-327, and it just jumps right out at you, as to where our Orbiter Access Arm actually came from, although it (they) were not this Arm, and instead were taken down back when Wilhoit was attacking the first two LUTS, creating Fixed Service Structures on Pads A and B out of them.

And now we can turn our attention back to Image 129, give it a nice close look, and maybe learn a few interesting things about what's going on, while we do.


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